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                        ITMA 2023丨宏大智慧:INSHK定形機“自動駕駛”技術,開創定形全流程智慧化新時代!

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                        ITMA 2023丨宏大智慧:INSHK定形機“自動駕駛”技術,開創定形全流程智慧化新時代!

                        作者:
                        來源:
                        中國紡織
                        2023/06/10 20:57
                        瀏覽量
                        【摘要】:
                        展會首日,中國紡織機械協會會長顧平、秘書長叢政來到企業展位參觀指導

                          宏大智慧科技作為國內專業研發和生產紡織印染智能化裝備的領軍企業即將亮相此次展覽會,展位號是H18-A305a。
                          
                          展會首日,中國紡織機械協會會長顧平、秘書長叢政來到企業展位參觀指導
                          
                          Hongda Intelligence Technology Co., Ltd, as the enterprise of professional produced with printing and dyeing intelligent equipment, will be unveiled at this exhibition, Booth No : H18-A305a .
                          
                          
                          宏大智慧成功研發的“INSHK定型機智慧系統”運用先進的傳感與檢測技術、工業互聯網、大數據、新一代人工智能技術開創定形全流程智慧化新時代!
                          We will use advanced sensor and detection technology, Industrial Internet, big data and the new generation of artificial intelligence to create a new era of stenter’s whole processing  intelligence!
                          定型工藝自主決策、自主優化,
                          實現工藝大數據存儲,
                          返單工藝直接調用,
                          多參數協同優化控制
                          實現新品種數字化仿真打樣,
                          大大提高一次成功率,
                          Self-decision making and self optimizing of stenter’s processing,
                          Achieve storage of process big data,
                          Call the data in the reorder process,
                          Use multi data to collaborative optimization control,
                          Achieve digital simulation and sampling of new varieties,
                          All the above improvement greatly improve one-time success rate.
                          減少用工50%;
                          節約成本15-35%;
                          質量提升20-30%;
                          Reduce labor by 50%;
                          Cost savings of 15-35%;
                          Quality improvement of 20-30%;
                          
                          
                          1、定形機智慧大腦
                          
                          Smart brain for stenter
                          
                          
                          
                          運用工業互聯網、大數據、新一代人工智能技術開創定形全流程智慧化新時代!
                          We will use Industrial Internet, big data and the new generation of artificial intelligence to create a new era of stenter’s whole processing intelligence!
                          2、HV-T500智能定型工藝系統
                          
                          HV-T500 Intelligent Stenter’s Processing System
                          
                          
                          
                          對織物在定形機烘房內部的定形溫度和定形時間進行檢測、控制,實現精準定形。
                          Detect and control the processing temperature and time of the fabric in the stenter drying room to achieve precise stenter’s processing.
                          3、Hawk Vision?智能圖像整花整緯機
                          
                          Hawk Vision?Weft/Pattern Straightening System
                          
                          
                          
                          首創國際領先的“全幅掃描整花整緯技術,解決紡織品花形變形. 緯斜. 緯彎的世界難題
                          We initially create the world-leading full scan image weft/pattern straightening technology to
                          solve the world-class problems of textile pattern deformation, weft skewing and weft bending.
                          4、Hawk Vision?密度檢測自動超喂控制系統
                          
                          Hawk vision? Stenter’s Overfeed Automatic Control System
                          
                          
                          
                          高速圖像測量,擁有抖動補償專利技術
                          High speed image measurement with patented jitter compensation technology
                          通過圖像處理計算當前織物緯密,根據檢測結果實時自動控制織物超喂量,保證了織布的克重的一致性和穩定性。
                          We use the image processing to calculate the current weft density and automatically control the overfeed amount in real-time based on the detection results, which ensures the consistency and stability of the fabric weight.
                          5、定型織物狀態在線測控系統
                          
                          Processing web’s moving state Measuring and Control System
                          
                          
                          
                          系統采用先進的布面狀態在線檢測技術控制上下風量,保證織物在定形烘房內的良好運行狀態。
                          The system adopts advanced online detection technology to control the upper and lower air flow. This can ensure the good operation of the fabric in the stenter drying room.
                          6、定型機自動節能排風系統
                          
                          Exhaust Energy-saving System
                          
                          
                          
                          系統通過控制烘房或烘箱內的氣氛濕度,調節排風風量,提高產品質量,實現節能減排。
                          The system controls the air humidity in the drying room or oven and adjusts air volume to improve product quality and achieves energy conservation and emission reduction.
                          7、HV-GW200 智能在線克重儀
                          
                          HV-GW200 Intelligent Real-Time Weight Scale
                          
                          
                          
                          國際領先的在線克重檢測儀,無需人工刻盤稱重,解決織物損耗;
                          與密度檢測構建閉環目標克重控制;
                          實現克重數據記錄存儲和查詢。
                          The world leading online fabric weight detector which eliminates the need for manual plate weighing and solves the loss of fabric;
                          8、HD-M 系列織物幅寬在線檢測系統
                          
                          HD-M Web width Measuring and Monitoring System
                          
                          
                          
                          實時檢測定形后織物的實際幅寬,記錄存儲
                          We can detect the actual width of the processed fabric in real time, record and store the data.
                          9、HV-A影像驗布系統
                          
                          HV-A Image Inspection System
                          
                          
                          
                          本系統利用機器視覺技術和計算機技術來代替目前普遍存在的人工檢查,系統能實時顯示檢測的瑕疵,最終形成相應的檢測數據報表文件。The system uses the machine vision technology and the computer technology to substitute manual check popularly existed at present. the system can display detected faults at real time, and finally form corresponding report documents of detected data.
                          10、MSC-U5全幅含潮率在線測控系統
                          
                          MSC-U5 Webs residual moisture Detection and Control System
                          
                          
                          
                          采用新型的inshk?全幅濕度傳感器檢測方式,解決織物烘燥過程中存在的問題,提高織物加工質量和改進手感、光澤,對提高產品質量和節能減排具有重要意義!
                          We adopt a new inshk ? full scan humidity sensor detection method to solve the problems in the fabric drying process. This can improve the quality of fabric processing and improve the feel and luster, which can be of great significance for improving product quality, energy conservation and emission reduction!
                          本屆展會上,宏大智慧攜旗下子品牌霍克威視在展會上聚焦紡織印染后整理智能化管控系統,隆重推出多項應用人工智能技術的紡織印染智能測控產品,如基于人工智能技術的Hawk vision?智能圖像整花整緯機和新一代人工智能技術定型機工藝執行系統。這些產品已在國內外眾多知名紡織印染廠生產應用,為企業大大提升智能化水平,減少用工,提高產品一次成功率提供了支撐,深受市場青睞和客戶好評。
                          At that time,Hongda Intelligence and its sub-brand Hawker will focus on textile printing and dyeing and finishing intelligent control system at the exhibition, and launch a number of textile printing and dyeing intelligent measurement and control products using artificial intelligence technology, such as artificial vision technology-based Hawk vision? intelligent image. Whole flower weft machine and new generation artificial intelligence technology setting machine process execution system. These products have been produced and applied in many well-known textile printing and dyeing factories at home and abroad, providing support for enterprises to greatly improve the level of intelligence, reduce labor and improve the success rate of products, and are well received by the market and praised by customers.
                          基于人工智能技術的Hawk Vision?智能圖像整花整緯機是霍克威視依托其強大的歐洲技術背景和宏大智慧深厚的技術研發實力而研發生產的智能裝備,具有解決紡織品花形變形、緯斜、緯彎的世界領先技術和世界首創的全幅掃描整花整緯技術,該產品在國際上首次實現了對提花、色織、印花、蕾絲、繡花等具有圖案花型特征紡織品的自動檢測和花型整形。其研發了基于機器視覺的整緯技術,提高了整緯精度,擴大了品種適應性,解決了斜紋、磨毛、輕薄、厚重、雪紡等紡織品的整緯難題,打破了光電整緯和普通圖像整緯的技術局限性,大大提高了紡織品后整理的質量水平。該產品技術經中紡聯鑒定達國際領先水平,并榮獲中國紡織工業聯合會科學技術獎一等獎。
                          
                          
                          Based on artificial intelligence technology, Hawk Vision? intelligent image whole flower weft knitting machine is a smart equipment developed by HockVision based on its strong European technical background and Changzhou's profound technical research and development strength. It has solved textile flower shape deformation, weft and weft. Bent's world-leading technology and the world's first full-width scanning and full-weft technology, this product is the first in the world to realize automatic detection and pattern shaping of textiles with pattern patterns such as jacquard, yarn-dyed, printed, lace and embroidery. . It developed a weft-aligning technology based on machine vision, improved the precision of the whole weft, expanded the adaptability of the variety, solved the problem of the weft of the twill, sanding, thin, heavy, chiffon and other textiles, breaking the photoelectric weft and ordinary The technical limitations of image latitude greatly improve the quality of textile finishing. The product technology has reached the international leading level by China Textile Association and won the first prize of the Science and Technology Award of China Textile Industry Federation.

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